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PIC/S PI 006-4 Transition Checklist

A plug-and-play checklist for bringing a Validation Master Plan's references and scope current against PIC/S PI 006-4, in force 1 October 2026, replacing the four-document PI 006-3 structure with performance qualification, utility qualification, transport verification, and test method validation added to scope, with a filled specimen.

Document typeChecklist
Topic areaProcess Validation
LevelBeginner
UpdatedSeptember 2026
How to use this document

Copy the template below into your quality system. Replace every <<FILL: ...>> placeholder with your company, system, and process specifics, then route it through your own document control, review, and approval. The filled specimen shows one worked example; adapt the numbers and scope to your operation and verify each cited regulation or standard against the current source before you rely on it.

This is a generic, originally worded starting point. It contains no confidential, proprietary, or employer material, it is drafted with AI assistance and reviewed, it is not legal or compliance advice, and adopting it does not by itself create or prove compliance. See the Disclaimer and Terms.

This is a ready-to-use checklist for bringing a Validation Master Plan current against PIC/S PI 006-4, Recommendation on Qualification and Validation, which enters into force on 1 October 2026 and replaces the four-document PI 006-3 structure dated September 2007. Replace every <<FILL: ...>> placeholder. A filled specimen follows.

Document control header

FieldEntry
Parent VMP document number<<FILL>>
Reviewer<<FILL>>
Review date<<FILL>>

Checklist

#ItemPass / Fail / N/AEvidence / notes
1Reference list no longer cites “PIC/S PI 006-3” or describes it by the old four-document structure (VMP, IQ/OQ, non-sterile process validation, cleaning validation)<<FILL>><<FILL>>
2Reference list cites “PIC/S PI 006-4, Recommendation on Qualification and Validation (in force 1 October 2026)“<<FILL>><<FILL>>
3Scope statement addresses performance qualification as its own distinct stage, not folded silently into installation and operational qualification<<FILL>><<FILL>>
4Scope statement or inventory register addresses utility qualification specifically, not assumed covered because “facility systems” appears in the scope table<<FILL>><<FILL>>
5Scope statement addresses transport verification, if the product ships to any external site<<FILL>><<FILL>>
6Scope statement addresses test method validation as its own item<<FILL>><<FILL>>
7Risk framework reflects ICH Q9 quality risk management running through the qualification and validation lifecycle, not referenced once and left to the reader to apply<<FILL>><<FILL>>
8VMP aligned to the current, 2015 revision of EU Annex 15, consistent with what PI 006-4 itself is built against<<FILL>><<FILL>>

Disposition

FieldEntry
Overall outcome<<FILL: VMP current as-is / reference update only / scope update required>>
Follow-up actions, if any, with owner and due date<<FILL>>

Approvals

RoleNameSignatureDate
Reviewer (Validation)<<FILL>>
Approver (Quality Assurance)<<FILL>>

Filled specimen

Acme Therapeutics ran this checklist against its VMP in September 2026, folding the review into its regularly scheduled periodic review cycle ahead of the 1 October 2026 effective date.

#ItemResultEvidence / notes
1No stale PI 006-3 citationFailReference list section 9.3 cited “PIC/S PI 006-3, September 2007”
2PI 006-4 cited correctlyFail, corrected during this reviewUpdated to “PIC/S PI 006-4, Recommendation on Qualification and Validation (in force 1 October 2026)“
3PQ treated as distinct stagePassVMP section 4 already separates IQ, OQ, and PQ as distinct qualification stages
4Utility qualification addressed specificallyFail, correctedScope table previously listed “facility systems” as one line; split into a dedicated utility qualification row covering purified water, clean steam, and compressed gases
5Transport verification addressedN/AProduct does not ship to an external site under this program; noted as an explicit out-of-scope statement with rationale
6Test method validation addressedPassCovered under the existing analytical method validation section, cross-referenced
7ICH Q9 integrated, not referenced oncePassRisk framework applies quality risk management at each qualification stage per section 5
8Aligned to current Annex 15PassVMP already references the 2015 Annex 15 revision throughout

Disposition

FieldEntry
Overall outcomeReference update and scope table correction required; no program-level qualification work missing
Follow-up actionsUpdate reference list (owner: VMP owner, due before 1 October 2026); split utility qualification into its own scope row (owner: VMP owner, due before 1 October 2026)

Common inspection findings this checklist prevents

  • A reference list still citing the superseded PIC/S PI 006-3 or its four-document structure after 1 October 2026, when PI 006-4 is the current recommendation.
  • Utility qualification assumed covered under a generic “facility systems” scope line, with no specific statement a PIC/S-trained inspector would recognize as addressing it.
  • A VMP’s risk framework that references ICH Q9 once in an introduction with no evidence quality risk management is actually applied at each qualification stage.
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